http://diylilcnc.org/forum/tags/mods Free, open-source plans for a low-cost 3-axis CNC mill by Taylor Hokanson and Chris Reilly. Sponsored by the School of the Art Institute of Chicago. en-US Thu, 17 May 2012 23:46:44 +0000 http://bbpress.org/?v=1.0.2 q http://diylilcnc.org/forum/search.php http://diylilcnc.org/forum/topic/z-cart-modification-questions#post-860 Fri, 30 Sep 2011 04:35:41 +0000 Ming 860@http://diylilcnc.org/forum/ <p>Thanks for the information Chris! I was thinking of linear bearing blocks too after <a href="http://diylilcnc.org/forum/topic/a-very-modified-bulid">seeing</a> it in Sly's build. Sly used VXB, which looks like a good choice. </p> <p>Right now I'm trying to contact VXB in regards to some measurements for the <a href="http://www.vxb.com/page/bearings/PROD/12mmLinearMotionSystems/Kit8512">12mm bearing blocks</a> because the Rhino model I built from the listed measurements looks like a flattened version of the actual bearing block. If I'm reading the measurements on that page correctly, the block should be 28mm tall and 42mm wide. Thus the height should be 2/3 of the width but the photos don't convey those proportions. </p> <p><img src="http://farm7.static.flickr.com/6169/6197146952_ca4004166b_b.jpg" /></p> <p>I'm emailing VXB about the dimensions and hoping to have a reply soon. Hopefully I did something stupid and that the listed dimensions are right (instead of me being right and being therefore unable to trust any of the measurements given on the site).</p> <p>On a tangent, I am currently planning on making a highly modified LIL CNC. I'd like to include <a href="http://grumpygeek.com/?p=915#more-915">stepper motor dampers</a> to increase IPM, an <a href="http://www.cerebralmeltdown.com/2011/07/25/wiring-a-stepdir-type-stepper-motor-driver-board-to-an-arduino/">Arduino replacement</a> for serial ports, a dust shoe, a <a href="http://www.cerebralmeltdown.com/2011/06/27/diy-cnc-dust-collection-cyclone-separator/">cyclone dust trap</a>.</p> <p>In addition I'm planning on switching out the timing belts for leadscrews or racks &amp; pinion. I feel like I'd end up screwing up the timing belts by tightening them to different tensions. I will update you on design modifications as I make them. </p> http://diylilcnc.org/forum/topic/z-cart-modification-questions#post-857 Sat, 24 Sep 2011 04:13:29 +0000 Chris 857@http://diylilcnc.org/forum/ <p>To answer your other question regarding the long Y-Rail bearing assemblies: we tried to make them shorter, but found that the gantry would rack pretty substantially, since it's only held down by gravity. That's another thing we're planning to address in V2, getting the Y-bearings trapped somehow so they're more stable. </p> http://diylilcnc.org/forum/topic/z-cart-modification-questions#post-856 Sat, 24 Sep 2011 04:11:17 +0000 Chris 856@http://diylilcnc.org/forum/ <p>Ming, great questions (good to hear from you, btw). </p> <p>It's pretty much friction holding the Z-Rail bearing assemblies to the Z-Sled. Really the Z-sled just needs to stay aligned vertically; the acme screw does all the work in that part of the gantry. </p> <p>One alternative we're going to look at in an upcoming redesign is to use bushings wrapped around steel rod. Something like this:</p> <p><img src="http://diylilcnc.org/wp-content/uploads/2011/09/bushing.jpg" /></p> <p>This will eliminate lots of bulk in the Z-cart as well as all the extra parts required for the skate bearing assemblies. </p> http://diylilcnc.org/forum/topic/z-cart-modification-questions#post-852 Thu, 15 Sep 2011 18:40:53 +0000 Ming 852@http://diylilcnc.org/forum/ <p>Is there anything to hold the Z-Rail bearing assemblies to the Z-Sled besides a tight fit? I see that the X-Rail bearing assemblies are bracketed in place by trap and tensioner panels but there doesn't appear to be any for the Z or Y axis.</p> <p>Also a related question: why do the Y-Rail bearing assemblies stick out so far from the Vertical Braces? </p> http://diylilcnc.org/forum/topic/z-cart-modification-questions#post-850 Mon, 12 Sep 2011 15:13:12 +0000 Taylor 850@http://diylilcnc.org/forum/ <p>@Ming,</p> <p>The Z sled is a great target for redesign. As you've pointed out, there are many opportunities to save space (and gain travel). You might want to consider permanently attaching some panels with glue - this will reduce the need for bulky tab/slot fixtures. </p> http://diylilcnc.org/forum/topic/z-cart-modification-questions#post-849 Mon, 12 Sep 2011 00:11:03 +0000 Ming 849@http://diylilcnc.org/forum/ <p><strike>Can I also reduce the width of the Z-Sled?</strike> </p> <p>Nevermind I see that the space is needed for the interlocking t-bolt joints. </p> http://diylilcnc.org/forum/topic/z-cart-modification-questions#post-848 Sun, 11 Sep 2011 23:57:51 +0000 Ming 848@http://diylilcnc.org/forum/ <p>Hey Chris and Taylor, I'm an AIADO alumni who's looking to modify the LILCNC plans and I'm seeing that the dremel tool seems to occupy only 2/3 of the Z-Sled. Is there a reason for this or can I remove the space occupied by the Z-Sled Front piece? I'd have to shorten the Z-Rail Bearings and maybe lower the position of the Z-Rail Bearing Trap but it looks like I'd gain more cutting height from this.</p> <p>-Ming</p> <p><img src="https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/307214_550806737542_82100200_31425105_900287934_n.jpg" /></p> <p><a href="https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/307214_550806737542_82100200_31425105_900287934_n.jpg" rel="nofollow">https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/307214_550806737542_82100200_31425105_900287934_n.jpg</a> </p> http://diylilcnc.org/forum/topic/cnc-to-3d-printer#post-586 Tue, 24 Aug 2010 23:02:45 +0000 Chris 586@http://diylilcnc.org/forum/ <p>Many 3D printers have beds that drop down as printing material is deposited--the DIYLILCNC could be adapted to have the 4th axis be a table height control motor. The extruder could be controlled with a serial connection, much like a coolant attachment, to just be on or off. </p> http://diylilcnc.org/forum/topic/cnc-to-3d-printer#post-584 Tue, 24 Aug 2010 19:44:17 +0000 Taylor 584@http://diylilcnc.org/forum/ <p>The basic range of Z is about 2". To extrude past that depth, you may need to redesign the entire Z cart (as opposed to just sticking an extruder to the front of the sled). </p> http://diylilcnc.org/forum/topic/cnc-to-3d-printer#post-583 Tue, 24 Aug 2010 17:37:58 +0000 karandex 583@http://diylilcnc.org/forum/ <p>i am thinking converting diylilcnc to 4d printer with an extruder unit. but i need some tips to increase the range of z cart , if we forget the limitation of dremel tool we use what is total range of zcard </p> http://diylilcnc.org/forum/topic/arduino-controller-alternative#post-273 Sun, 14 Feb 2010 22:57:51 +0000 Chris 273@http://diylilcnc.org/forum/ <p>Looks like it's <a href="http://store.makerbot.com/plastruder-kit-mk3.html">this Plastruder MK4 Kit</a> at MakerBot Industries. They also have <a href="http://store.makerbot.com/cupcake-cnc/skate-bearing-pack-8.html">a decent price on skate bearings</a>. </p> http://diylilcnc.org/forum/topic/arduino-controller-alternative#post-272 Sun, 14 Feb 2010 19:13:11 +0000 Taylor 272@http://diylilcnc.org/forum/ <p>Absolutely! Here's a guy who did a DIY <a href="http://blog.reprap.org/2009/01/pinch-wheel-extruder-prototype.html">Pinch Wheel Extruder</a>. I know that <a href="http://www.sparkfun.com/">Sparkfun</a> has a similar item, but Chris will have to help me with the link. </p> http://diylilcnc.org/forum/topic/arduino-controller-alternative#post-269 Sun, 14 Feb 2010 05:03:00 +0000 DIYengineer 269@http://diylilcnc.org/forum/ <p>I wouldn't mind making one of these after the diylilcnc! Then take the best from both builds and make a cnc mill/thermoplastic extruder. =P </p> http://diylilcnc.org/forum/topic/arduino-controller-alternative#post-195 Tue, 19 Jan 2010 21:46:00 +0000 Taylor 195@http://diylilcnc.org/forum/ <p>The RepRap project uses an Arduino setup to run their device. Could be worth looking into. We haven't tried it, but let us know if you do. Might be good for those working from the Mac platform.</p> <p><a href="http://reprap.org/bin/view/Main/Arduino_GCode_Interpreter" rel="nofollow">http://reprap.org/bin/view/Main/Arduino_GCode_Interpreter</a> </p>